Mechanical Insulation Appraisal · Preliminary Report

McCormicks - Frenchs Mustard

Engineered findings from a NAIMA 3E Plus walk-down assessment. 237 items inventoried across 51 systems · estimated $29,773/yr in recoverable operating cost.

Executive Summary

Overview of identified insulation upgrade opportunities and projected annual savings. This is a Preliminary Report. Please see the 'Line Item Detail' Page for detailed information about each item assessed along with Infrared Imaging. Your EEQA representative will now solicit bids from our Qualified Contractors. Please allow 4-6 weeks for the bidding to complete. Your EEQA representative will then submit to you a Final Report upon it's completion. All completed upgrades will have a Quality Control visit to ensure the Mechanical Insulation was installed in accordance with specifications.

Estimated Annual Savings
$29,773/yr
Energy cost reduction from upgrades
Current Operating Cost
$32,240/yr
Inventoried surface annual cost
Upgraded Operating Cost
$2,467/yr
After insulation improvements
Cost Reduction
92.3%
Operating cost decrease
Heat Flow Reduction
7,960,489kBtu/yr
7,960.5 MMBtu/yr saved
CO₂ Reduction
525.96MT/yr
Metric tons per year
NOₓ Reduction
2323.7lbs/yr
Pounds per year
Items Assessed
237items
Across 51 systems
Annual Operating Cost Comparison
Current (As-Found)
$32,240
per year
After Upgrade
$2,467
per year

Upgrading the insulation on the 237 identified items would result in estimated annual energy cost savings of $29,773/yr, a reduction in heat flow of 7,960,489 kBtu/yr, a reduction in CO₂ emissions of 525.96 MT/yr, and a reduction in NOₓ emissions of 2323.7 lbs/yr. All calculations were performed using the NAIMA 3E Plus (version 5.1) computer program.

Savings Analysis

Energy cost savings by system area, ranked by annual impact.

Annual Energy Cost Savings by System
5-Year Projected Savings
5-Year Energy Savings
$148,864
Cumulative cost avoidance
5-Year Heat Flow Saved
39,802MMBtu
Cumulative thermal savings
5-Year CO₂ Avoided
2629.8MT
Equivalent to ~114 cars off the road/yr
Environmental Impact

Emissions reductions achieved through insulation upgrades.

CO₂ Reduction
525.96MT/yr
Metric tons carbon dioxide
NOₓ Reduction
2323.7lbs/yr
Pounds nitrogen oxides
Equivalent Cars Removed
~114/yr
Based on avg 4.6 MT CO₂/car/yr
Heat Flow Saved
7,960.5MMBtu/yr
Thermal energy conserved
CO₂ Reduction by System
System Breakdown

Summary of each system/equipment group.

SystemItemsCurrent $/yrUpgraded $/yrSavings $/yrHeat kBtu/yrCO₂ MT/yrNOₓ lbs/yr
Line-Item Detail

Complete per-item inventory with specifications and savings. Click the Item Description to view Thermal Images.

#DescriptionPipeQtyTemp °FInv. Ins.Upg. Ins.Inv ThkUpg ThkCurrent $/yrUpgraded $/yrSavings $/yrHeat kBtu/yrCO₂ MT/yr
Thermal Imaging

Infrared and visible-light photo pairs for each assessed equipment item.

Mc 001

Pipe · Lower/ Ground Level · Ref: 102545
Infrared
IR: Ref 102545 - IR
Ref 102545 - IR
Visible
VIS: Ref 102545 - VIS
Ref 102545 - VIS

Mc 002

Control valve · Overhead · Ref: 103343
Infrared
IR: Ref 103343 - IR
Ref 103343 - IR
Visible
VIS: Ref 103343 - VIS
Ref 103343 - VIS

Mc 003

Manway · Lower/ Ground Level · Ref: 104139
Infrared
IR: Ref 104139 - IR
Ref 104139 - IR
Visible
VIS: Ref 104139 - VIS
Ref 104139 - VIS

Mc 003

Manway · Lower/ Ground Level · Ref: 104333
Infrared
IR: Ref 104333 - IR
Ref 104333 - IR
Visible
VIS: Ref 104333 - VIS
Ref 104333 - VIS

Mc 004

Valve · Overhead · Ref: 105052
Infrared
IR: Ref 105052 - IR
Ref 105052 - IR
Visible
VIS: Ref 105052 - VIS
Ref 105052 - VIS

Mc 005

Vessel · Lower/ Ground Level · Ref: 105653
Infrared
IR: Ref 105653 - IR
Ref 105653 - IR
Visible
VIS: Ref 105653 - VIS
Ref 105653 - VIS

Mc 005

Vessel · Lower/ Ground Level · Ref: 105941
Infrared
IR: Ref 105941 - IR
Ref 105941 - IR
Visible
VIS: Ref 105941 - VIS
Ref 105941 - VIS

Mc 006

Pump · Overhead · Ref: 110427
Infrared
IR: Ref 110427 - IR
Ref 110427 - IR
Visible
VIS: Ref 110427 - VIS
Ref 110427 - VIS

Mc 007

Valve & Bonnet · Overhead · Ref: 111447
Infrared
IR: Ref 111447 - IR
Ref 111447 - IR
Visible
VIS: Ref 111447 - VIS
Ref 111447 - VIS

Mc 008

Valve & Bonnet · Overhead · Ref: 111800
Infrared
IR: Ref 111800 - IR
Ref 111800 - IR
Visible
VIS: Ref 111800 - VIS
Ref 111800 - VIS

Mc 008

Valve & Bonnet · Overhead · Ref: 111949
Infrared
IR: Ref 111949 - IR
Ref 111949 - IR
Visible
VIS: Ref 111949 - VIS
Ref 111949 - VIS

Mc 008

Valve & Bonnet · Overhead · Ref: 112812
Infrared
IR: Ref 112812 - IR
Ref 112812 - IR
Visible
VIS: Ref 112812 - VIS
Ref 112812 - VIS

Mc 009

Pipe · Overhead · Ref: 112449
Infrared
IR: Ref 112449 - IR
Ref 112449 - IR
Visible
VIS: Ref 112449 - VIS
Ref 112449 - VIS

Mc 011

Valve & Bonnet · Overhead · Ref: 113403
Infrared
IR: Ref 113403 - IR
Ref 113403 - IR
Visible
VIS: Ref 113403 - VIS
Ref 113403 - VIS

Mc 010

Valve & Bonnet · Overhead · Ref: 113245
Infrared
IR: Ref 113245 - IR
Ref 113245 - IR
Visible
VIS: Ref 113245 - VIS
Ref 113245 - VIS

Mc 010

Valve & Bonnet · Overhead · Ref: 113845
Infrared
IR: Ref 113845 - IR
Ref 113845 - IR
Visible
VIS: Ref 113845 - VIS
Ref 113845 - VIS

Mc 012

Pipe · Overhead · Ref: 114644
Infrared
IR: Ref 114644 - IR
Ref 114644 - IR
Visible
VIS: Ref 114644 - VIS
Ref 114644 - VIS

Mc 013

Pipe · Overhead · Ref: 115057
Infrared
IR: Ref 115057 - IR
Ref 115057 - IR
Visible
VIS: Ref 115057 - VIS
Ref 115057 - VIS

Mc 013

Pipe · Overhead · Ref: 115202
Infrared
IR: Ref 115202 - IR
Ref 115202 - IR
Visible
VIS: Ref 115202 - VIS
Ref 115202 - VIS

Mc 014

Steam Trap · Overhead · Ref: 120100
Infrared
IR: Ref 120100 - IR
Ref 120100 - IR
Visible
VIS: Ref 120100 - VIS
Ref 120100 - VIS

Mc 014

Steam Trap · Overhead · Ref: 120200
Visible
VIS: Ref 120200 - VIS
Ref 120200 - VIS

Mc 015

Pipe · Overhead · Ref: 121419
Infrared
IR: Ref 121419 - IR
Ref 121419 - IR
Visible
VIS: Ref 121419 - VIS
Ref 121419 - VIS

Mc 016

Pipe · Overhead · Ref: 122031
Infrared
IR: Ref 122031 - IR
Ref 122031 - IR
Visible
VIS: Ref 122031 - VIS
Ref 122031 - VIS

Mc 017

Pipe · Overhead · Ref: 122253
Infrared
IR: Ref 122253 - IR
Ref 122253 - IR
Visible
VIS: Ref 122253 - VIS
Ref 122253 - VIS

Mc 017

Pipe · Overhead · Ref: 122805
Infrared
IR: Ref 122805 - IR
Ref 122805 - IR
Visible
VIS: Ref 122805 - VIS
Ref 122805 - VIS

Mc 018

Pipe · Hot sauce processing · Ref: 125114
Infrared
IR: Ref 125114 - IR
Ref 125114 - IR
Visible
VIS: Ref 125114 - VIS
Ref 125114 - VIS

Mc 019

Strainer valve · Hot sauce processing · Ref: 125641
Infrared
IR: Ref 125641 - IR
Ref 125641 - IR
Visible
VIS: Ref 125641 - VIS
Ref 125641 - VIS

Mc 020

Pipe · Hot sauce processing · Ref: 130545
Infrared
IR: Ref 130545 - IR
Ref 130545 - IR
Visible
VIS: Ref 130545 - VIS
Ref 130545 - VIS

Mc 020

Pipe · Hot sauce processing · Ref: 130521
Infrared
IR: Ref 130521 - IR
Ref 130521 - IR
Visible
VIS: Ref 130521 - VIS
Ref 130521 - VIS

Mc 020

Pipe · Hot sauce processing · Ref: 130615
Infrared
IR: Ref 130615 - IR
Ref 130615 - IR
Visible
VIS: Ref 130615 - VIS
Ref 130615 - VIS

Mc 021

Bonnet · Hot sauce processing · Ref: 130956
Infrared
IR: Ref 130956 - IR
Ref 130956 - IR
Visible
VIS: Ref 130956 - VIS
Ref 130956 - VIS

Mc 022

Exchanger · Hot sauce processing · Ref: 154716
Infrared
IR: Ref 154716 - IR
Ref 154716 - IR
Visible
VIS: Ref 154716 - VIS
Ref 154716 - VIS

Mc 023

Steam Trap · Hot sauce processing · Ref: 155451
Infrared
IR: Ref 155451 - IR
Ref 155451 - IR
Visible
VIS: Ref 155451 - VIS
Ref 155451 - VIS

Mc 024

Pump · Hot sauce processing · Ref: 155810
Infrared
IR: Ref 155810 - IR
Ref 155810 - IR
Visible
VIS: Ref 155810 - VIS
Ref 155810 - VIS

Mc 025

Exchanger · Hot sauce processing · Ref: 160133
Infrared
IR: Ref 160133 - IR
Ref 160133 - IR
Visible
VIS: Ref 160133 - VIS
Ref 160133 - VIS

Mc 025

Exchanger · Hot sauce processing · Ref: 160210
Visible
VIS: Ref 160210 - VIS
Ref 160210 - VIS

Mc 026

Steam Trap · Hot sauce processing · Ref: 160118
Infrared
IR: Ref 160118 - IR
Ref 160118 - IR
Visible
VIS: Ref 160118 - VIS
Ref 160118 - VIS

Mc 027

Pump · Hot sauce processing · Ref: 155810
Infrared
IR: Ref 155810 - IR
Ref 155810 - IR
Visible
VIS: Ref 155810 - VIS
Ref 155810 - VIS

Mc 028

Pipe · Hot sauce processing · Ref: 161048
Infrared
IR: Ref 161048 - IR
Ref 161048 - IR
Visible
VIS: Ref 161048 - VIS
Ref 161048 - VIS

Mc 029

Flange · Overhead · Ref: 094419
Infrared
IR: Ref 094419 - IR
Ref 094419 - IR
Visible
VIS: Ref 094419 - VIS
Ref 094419 - VIS

Mc 029

Flange · Overhead · Ref: 094940
Infrared
IR: Ref 094940 - IR
Ref 094940 - IR
Visible
VIS: Ref 094940 - VIS
Ref 094940 - VIS

Mc 031

Flange · Lower/ Ground Level · Ref: 101519
Infrared
IR: Ref 101519 - IR
Ref 101519 - IR
Visible
VIS: Ref 101519 - VIS
Ref 101519 - VIS

Mc 032

Steam Trap · Lower/ Ground Level · Ref: 102436
Infrared
IR: Ref 102436 - IR
Ref 102436 - IR
Visible
VIS: Ref 102436 - VIS
Ref 102436 - VIS

Mc 033

Valve & Bonnet · Overhead · Ref: 100948
Infrared
IR: Ref 100948 - IR
Ref 100948 - IR
Visible
VIS: Ref 100948 - VIS
Ref 100948 - VIS

Mc 034

Pipe · Lower/ Ground Level · Ref: 102041
Infrared
IR: Ref 102041 - IR
Ref 102041 - IR
Visible
VIS: Ref 102041 - VIS
Ref 102041 - VIS

Mc 035

Flange · Overhead · Ref: 104506
Infrared
IR: Ref 104506 - IR
Ref 104506 - IR
Visible
VIS: Ref 104506 - VIS
Ref 104506 - VIS

Mc 035

Flange · Overhead · Ref: 104601
Infrared
IR: Ref 104601 - IR
Ref 104601 - IR
Visible
VIS: Ref 104601 - VIS
Ref 104601 - VIS

Mc 036

Pipe · Overhead · Ref: 105431
Infrared
IR: Ref 105431 - IR
Ref 105431 - IR
Visible
VIS: Ref 105431 - VIS
Ref 105431 - VIS

Mc 045

Pipe · Overhead · Ref: 123818
Infrared
IR: Ref 123818 - IR
Ref 123818 - IR
Visible
VIS: Ref 123818 - VIS
Ref 123818 - VIS

Mc 045

Pipe · Overhead · Ref: 124506
Infrared
IR: Ref 124506 - IR
Ref 124506 - IR
Visible
VIS: Ref 124506 - VIS
Ref 124506 - VIS

Mc 046

Steam Trap · Lower/ Ground Level · Ref: 124201
Infrared
IR: Ref 124201 - IR
Ref 124201 - IR
Visible
VIS: Ref 124201 - VIS
Ref 124201 - VIS

Mc 044

Pipe · Overhead · Ref: 124412
Infrared
IR: Ref 124412 - IR
Ref 124412 - IR
Visible
VIS: Ref 124412 - VIS
Ref 124412 - VIS

Mc 047

Pipe · Lower/ Ground Level · Ref: 125136
Infrared
IR: Ref 125136 - IR
Ref 125136 - IR
Visible
VIS: Ref 125136 - VIS
Ref 125136 - VIS

Mc 048

Pipe · Lower/ Ground Level · Ref: 125256
Infrared
IR: Ref 125256 - IR
Ref 125256 - IR
Visible
VIS: Ref 125256 - VIS
Ref 125256 - VIS

Mc 049

Pipe · Overhead · Ref: 130209
Infrared
IR: Ref 130209 - IR
Ref 130209 - IR
Visible
VIS: Ref 130209 - VIS
Ref 130209 - VIS

Mc 049

Pipe · Overhead · Ref: 130144
Infrared
IR: Ref 130144 - IR
Ref 130144 - IR
Visible
VIS: Ref 130144 - VIS
Ref 130144 - VIS

Mc 051

Pump · Lower/ Ground Level · Ref: 135612
Infrared
IR: Ref 135612 - IR
Ref 135612 - IR
Visible
VIS: Ref 135612 - VIS
Ref 135612 - VIS

Mc 051

Pump · Lower/ Ground Level · Ref: 135513
Infrared
IR: Ref 135513 - IR
Ref 135513 - IR
Visible
VIS: Ref 135513 - VIS
Ref 135513 - VIS
Parameters & Methodology

Project-specific inputs and calculation methodology.

Project Parameters
Boiler Efficiency80%
Hours of Operation8,760 hrs/yr
Ambient Temperature75 °F
Wind Speed0 mph
Fuel TypeNatural Gas
Fuel Cost$3.07/Mcf

Calculation Engine

All calculations performed using NAIMA 3E Plus (v5.1), based on ASTM C680 methodology.

Inventoried Condition

Each item assessed in as-found condition. Bare surfaces have no insulation present.

Upgraded Specification

Recommended upgrades include fiberglass, cellular foam, elastomeric, and ceramic fibre materials.

Emissions Methodology

CO₂ and NOₓ calculated using EPA fuel-specific emission factors applied to energy saved.